"How Much Money Can I Save?"

This is the question that you, the commercial baker, should be asking right now. By using BCS coatings, you WILL save substantial amounts of money that will translate directly to the bottom line.

The chart below, using some relatively simple assumptions, shows how much "hard costs" are saved by using SBS & Teflon® as opposed to silicone glaze and/or oil.

(Holding uncoated pan cost constant, for a set of 2000 pans)

Silicone glaze
SBS & Teflon Coating
Typical bake-and-release cycles
250 to 400
3,000 to 5,000
Cycles for this example
300
3,500, 4,000, and 5,000
Initial cost of treated pans, per pan
$1.50
$22.00
Cost of reglazing pan
$2.50
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At the end of:
Silicone glaze costs SBS coating costs (max.)
Net Savings
3,500 cycles (11-reglazings) $58,000 or (11x2.5 + 1.5)x2,000
$44,000 +$14,000
4,000 cycles (13-reglazings) $68,000 or (13x2.5 + 1.5)x2,000
$44,000 +$24,000
5,000 cycles (17-reglazings) $88,000 or (17x2.5 + 1.5)x2,000
$44,000 +$44,000

Considering purchase price and ongoing costs, pans coated with SBS SL non-stick materials are significantly less expensive on a per cycle basis. In addition
:
* No grease or oil is needed
* Safer working environment without slipperly floors
* Less pan handling, hence less pan damage and repair costs
* More consistent product quality, no black specks from carbonized oil
* Oiling stations and their maintenance are eliminated
* Less fire risks, no carbonized oil in the ovens
* Longer pan lives due to less frequent stripoff and recoating
* Longer product shelf life without the release oil or grease

Source: DuPont

 

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